ISO 9001:2015 Certified Company

Extruder Double

Stage-Mother-Baby Type

The Panchal Double Stage Extruder is a versatile machine that can be used for recycling a variety of plastic materials, including those that are highly printed or have high gas formation during reprocessing. The machine has two stages, with the first stage having a longer L/D (length to diameter) ratio than the second stage. This allows the first stage to melt the plastic more efficiently and remove any air bubbles or contaminants. The molten plastic is then transferred to the second stage, where it is further processed and extruded into granules.

The Panchal Double Stage Extruder is a reliable and efficient machine that can be used for a variety of plastic recycling applications. It is ideal for use in manufacturing, packaging, and automotive industries.

Here are some of the benefits of using the Panchal Double Stage Extruder for plastic recycling:


  • It can be used to recycle a variety of plastic materials, including those that are highly printed or have high gas formation during reprocessing.
  • It is a reliable and efficient machine that can be used for a variety of plastic recycling applications.
  • It produces high-quality granules that can be used to make new plastic products.
  • It is a cost-effective way to recycle plastic materials.

  • If you are looking for a reliable and efficient machine for plastic recycling, the Panchal Double Stage Extruder is a great option. It is a versatile machine that can be used for a variety of applications and produces high-quality granules that can be used to make new plastic products.

    Description

    Applications
    • Mother Baby so called Double Stage Extruder is widely used for processing waste which is highly printed or washed material which generate high gas formation during reprocess
    Technical Benefits
    • Extruder Screw design for Highly degassing of the filtered molten polymer
    • 2 times filter in 2 different filter mesh size
    • 2 time degassing, one in mother extruder degassing port and another in exit of mother extruder to baby extrudre feeding.
    • Higher homogenisation efficiency downstream of filtration and upstream of degassing enhances the subsequent degassing performance and improves the characteristics of the melt
    Features
    • A screw design guarantees gentle melting and produces pellets with minimum degradation.
    • The minimal loss of physical characteristics allows one to use repelletized scrap at full value to virgin resin in many products.
    • A high degree of process stability minimizes the influence of the operating personnel on pellet quality.
    • Simple access to wear parts reduces scheduled downtime to a minimum.
    • Robust design, high-grade materials and top quality manufacturing in combination with the finest possible controls and proven electronics, guarantee a long service life.
    • Due to the excellent output rate in combination with low operating and energy costs the machine typically offers an extremely short payback period.
    • We are pleased to calculate both your recycling operational costs per kg [lbs] and the payback period.

    Technology

    Plastic Extruder Ceramic coating
    Ceramic Heating

    Power saving ceramic heater and long life.

    Plastic Extruder Screw
    Extruder Screw

    Screw made of EN41B nitride steel duly gas nitride.

    Plastic Extruder Gearbox
    Gearbox

    Heavy duty helical gearbox with oil lubrication and water cooling for oil.

    Plastic Extruder Hooper
    Mother baby Hopper

    Technical Data

    MODEL PPM-75EMB PPM-90EMB PPM-100EMB PPM-120EMB PPM-150EMB
    First
    Production (KG/HR.) 75-125 100-160 120-200 180-300 280-460
    Screw Diameter (mm) 75 90 100 120 150
    L/D Ratio 35:1 35:1 35:1 35:1 35:1
    Heating Load (kW) 25 30 35 52 72
    Main Motor (kW) 22 30 37 55 75
    Screen Changer (mm) 100 150 180 200 250
    Second
    Screw Diameter (mm) 75 90 100 120 150
    L/D Ratio 10:1 10:1 10:1 10:1 10:1
    Heating Load (kW) 7 7 12 15 20
    Main Motor (kW) 5.5 7.5 11 15 18
    Palletizer (kW) 1.5 1.5 2.2 3.7 3.7