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Agglomerator Densifier Machine

The D-Series agglomerator is a revolutionary plastic recycling machine that shreds and pressurizes plastic waste, heating it to optimal processing temperatures. This thermal transformation yields highly viscous material, which is then densified into easily manageable cubes upon the introduction of cold water.


The D-Series agglomerator offers a myriad of benefits, including high efficiency, versatile processing, quality output, and sustainable impact. It optimizes the recycling process, reducing waste volume and streamlining operations. It also accommodates a diverse range of plastic materials, making it a versatile asset for recycling facilities. Additionally, the machine delivers dense cubes, ensuring a seamless transition to the extrusion stage. By promoting efficient plastic recycling, the D-Series agglomerator actively contributes to environmental sustainability.

Elevate your recycling efforts with the D-Series agglomerator. Contact us today to explore how this cutting-edge machine can empower your recycling facility and revolutionize your plastic recycling processes.

Features
  • Rapid Recycling Machine: It processes plastic waste in just 5 to 7 minutes, maximizing efficiency.
  • Energy-efficient operation: No additional heating required, leading to reduced electricity usage and lower costs.
  • User-friendly design: Requires minimal labor, with operation simplified to one-third the usual effort, ensuring accessibility even for minimally trained users.
  • High-quality granule production: Yields uniform, manageable plastic granules customizable in color to meet specific requirements.
  • Color customization flexibility: Tailor recycled plastic color to meet precise requirements.
  • Various sizes available: Choose from different machine sizes to match your plastic recycling volume and speed needs precisely.
  • Versatile plastic compatibility: Capable of handling various plastic types, catering to diverse recycling applications.
Application

The densifier is a machine used to recycle plastic waste. It operates by taking the plastic waste and then using heat to melt it into a gooey substance that can be molded. Then, it squashes this soft plastic into small, dense cubes when cold water is added. These cubes are easy to handle and can be recycled further if needed. Densifiers are very effective and can handle a wide range of plastics, such as plastic films such as LDPE, HDPE, PP, PP raffia, woven sacks, FIBC bags, industrial plastic scrap, and plastic fibers. This is useful in minimising the quantity of plastic produced and thus contributing to environmental conservation. The densifier is helpful in the recycling process of plastics as it eases the process and makes it more efficient.

Description

The D-Series Agglomerator is a batch-operated machine that is used to process plastic waste. The machine has a processing chamber that is loaded with the waste material before the process begins. The high-energy blades shred the material and press it under the rotor, which heats the material to the processing temperature. At this temperature, the material becomes highly viscous. Subsequently, cold water is injected into the process, which causes the material to densify. The resulting dense cubes are easy to feed into an extruder for further processing.

Technology

Agglomerator Blades
Cutting Technology

The D-Series Cutting technology is able to cut most plastic film, Tape, Yarn, Wiry, Fabric & Bags. Everything is cut to the desired particles size.

Agglomerator Machine discharge
Pneumatic Discharge

Discharge system is with Pneumatic and Screw type for fastest discharge of material from the drum.

Agglomerator Control Panel
Control Panel

Control Panel is consisting of all safety related to machine with Single phase preventer, Over load preventer.

Technical Data

MODEL PPM-800D PPM-1000D PPM-1200D PPM-1200D PPM-1500D PPM-1500D
Main Motor (HP) 60 75-120 150-180 220-270 340-420 540
Batch Capacity KG. 13-20 24-45 60-90 75-120 100-150 150-200
Production Kg./Hr. 80-100 170-200 400-600 700-1000 800-1200 1000-1600

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