ISO 9001:2015 Certified Company

Extruder With Die-Face-AIR Cooling Type Machine

Grinder-Injection-Series01

Panchal Plastic Machinery Pvt. Ltd. is a leading Extruder with Die-Face-AIR Cooling Type Machine manufacturer, offering an innovative solution for re-granulating plastic materials. The machine utilizes a unique system of high-pressure air jets to cool the die face, preventing plastic from melting or sticking to the surface. This advanced technology ensures streamlined processing, maintaining high-quality standards while producing cleaner, more consistent products. Known for offering the best extruder machine price, this machine is an ideal choice for businesses seeking an efficient and reliable solution for plastic processing. The versatility of this machine allows it to handle a wide range of plastic materials, including LDPE, HM, LLDPE, PVC, Lubra, compounds, masterbatch, and fillers. Whether you are in the plastic processing, recycling, or machinery industries, the Extruder with Die-Face-AIR Cooling Type Machine offers unmatched performance and flexibility. By integrating this machine into your production line, you can enhance the efficiency of your operations and ensure high-quality output. Panchal Plastic Machinery Pvt. Ltd. continues to be the preferred partner for businesses looking for cutting-edge solutions that drive productivity and innovation in the plastic industry. With its proven track record and competitive pricing, the Extruder with Die-Face-AIR Cooling Type Machine is an essential investment for companies aiming for growth and success in plastic recycling and manufacturing.

Download Catalogue Inquiry Now

Details of Extruder with Die-face-AIR Cooling Type

Description

Air Cooling Die Face pelletizing is used for moistureless high quality pellets.

  • Specially designed for easy and economical operations
  • Possibility to change the size of granule
  • No need of water for cooling
  • Moisture free granules
  • Perfect granules (virgin type)
  • Less Space required
  • A screw design guarantees gentle melting and produces pellets with minimum degradation.
  • The minimal loss of physical characteristics allows one to use repelletized scrap at full value to virgin resin in many products.
  • A high degree of process stability minimizes the influence of the operating personnel on pellet quality.
  • Simple access to wear parts reduces scheduled downtime to a minimum.
  • Robust design, high-grade materials and top quality manufacturing in combination with the finest possible controls and proven electronics, guarantee a long service life.
  • Due to the excellent output rate in combination with low operating and energy costs the machine typically offers an extremely short payback period.
  • We are pleased to calculate both your recycling operational costs per kg [lbs] and the payback period.

Application

The Extruder with Die Face Air Cooling Type is suitable for processing various types of plastics. In the operation, after the polymer has been extruded through the die plate, a rotating knife slices the hot material into pellets. These pellets are cooled through an air cyclone system and then discharged into a conveying system or container. This process helps in the proper and efficient regranulation of the plastic material, making it appropriate for industries that deal with the recycling of plastics. Conclusively, the machine is durable, easy to use, performs optimally, and thus can be of great value to any plastic processing plant.

Features

  • Durability : Made of quality and strong materials that enable the building to withstand all the testable years.
  • Hassle-Free Performance : Designed to operate with little or no chances of developing faults or stopping suddenly.
  • Ease of Operation : Durability and reliability ensure that the device will be easy to handle and control, as well as easy to maintain.
  • Quality Granules : This helps in achieving the quality of the granules that can be produced at a certain level of production.
  • Electro Welded Steel Base : Helps to determine the sound foundation on which structures can be developed.
  • Helical Gearbox Unit : Comprises case-hardened and ground profiles for the best performance.

Technology

Extruder Ceramic Heating
Ceramic Heating

Power saving ceramic heater and long life.

Extruder Screw
Extruder Screw

Screw made of EN41B nitride steel duly gas nitride.

Extruder Gearbox
Gearbox

Heavy duty helical gearbox with oil lubrication and water cooling for oil.

Extruder Die Face AIR
Die Face Air Cutting

The air pelletizer was designed to use air to cool and transport pellets and thus eliminate any need to dry the pellets.

Technical Data

MODEL PPM-50DFA PPM-65DFA PPM-75DFA PPM-90DFA PPM-100DFA
Screw Diameter (mm) 50 65 75 90 100
L/D Ratio 26:1 26:1 26:1 26:1 26:1
Heating Load (kW) 10 12 18 22 26
Main Motor (HP) 15 20 25 30 40
Screen Changer (HP) 3 3 3 3 5
Die Face Drive (HP) 1 1 2 2 2
Cooling Blower (HP) 2 2 2 2 2
Cyclone Blower (HP) 1 1 1 2 2
Production (Kg/Hr.) 20-40 30-50 50-80 90-120 110-180

Videos

Gallery