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Extruder With Die-Face-AIR Cooling Type

Grinder-Injection-Series01

With its state-of-the-art extruder machine price and outstanding extruder machine price, Panchal offers a very effective method of re-granulating plastic materials. Using a succession of high-pressure air jets, this novel system carefully cools the die face to prevent plastic from melting or sticking to the surface. As a result, processing is streamlined, and the highest quality standards are maintained while producing a cleaner, more consistent product.

A large variety of plastic materials, such as LDPE, HM, LLDPE, PVC, Lubra, compounds, masterbatch, and filler, are appropriate for our extruder machine price. This adaptable solution finds use in a number of industries, such as plastic processing, recycling, and machinery.

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Details of Extruder with Die-face-AIR Cooling Type

Description

Air Cooling Die Face pelletizing is used for moistureless high quality pellets.

  • Specially designed for easy and economical operations
  • Possibility to change the size of granule
  • No need of water for cooling
  • Moisture free granules
  • Perfect granules (virgin type)
  • Less Space required
  • A screw design guarantees gentle melting and produces pellets with minimum degradation.
  • The minimal loss of physical characteristics allows one to use repelletized scrap at full value to virgin resin in many products.
  • A high degree of process stability minimizes the influence of the operating personnel on pellet quality.
  • Simple access to wear parts reduces scheduled downtime to a minimum.
  • Robust design, high-grade materials and top quality manufacturing in combination with the finest possible controls and proven electronics, guarantee a long service life.
  • Due to the excellent output rate in combination with low operating and energy costs the machine typically offers an extremely short payback period.
  • We are pleased to calculate both your recycling operational costs per kg [lbs] and the payback period.

Application

The Extruder with Die Face Air Cooling Type is suitable for processing various types of plastics. In the operation, after the polymer has been extruded through the die plate, a rotating knife slices the hot material into pellets. These pellets are cooled through an air cyclone system and then discharged into a conveying system or container. This process helps in the proper and efficient regranulation of the plastic material, making it appropriate for industries that deal with the recycling of plastics. Conclusively, the machine is durable, easy to use, performs optimally, and thus can be of great value to any plastic processing plant.

Features

  • Durability : Made of quality and strong materials that enable the building to withstand all the testable years.
  • Hassle-Free Performance : Designed to operate with little or no chances of developing faults or stopping suddenly.
  • Ease of Operation : Durability and reliability ensure that the device will be easy to handle and control, as well as easy to maintain.
  • Quality Granules : This helps in achieving the quality of the granules that can be produced at a certain level of production.
  • Electro Welded Steel Base : Helps to determine the sound foundation on which structures can be developed.
  • Helical Gearbox Unit : Comprises case-hardened and ground profiles for the best performance.

Technology

Extruder Ceramic Heating
Ceramic Heating

Power saving ceramic heater and long life.

Extruder Screw
Extruder Screw

Screw made of EN41B nitride steel duly gas nitride.

Extruder Gearbox
Gearbox

Heavy duty helical gearbox with oil lubrication and water cooling for oil.

Extruder Die Face AIR
Die Face Air Cutting

The air pelletizer was designed to use air to cool and transport pellets and thus eliminate any need to dry the pellets.

Technical Data

MODEL PPM-50DFA PPM-65DFA PPM-75DFA PPM-90DFA PPM-100DFA
Screw Diameter (mm) 50 65 75 90 100
L/D Ratio 26:1 26:1 26:1 26:1 26:1
Heating Load (kW) 10 12 18 22 26
Main Motor (HP) 15 20 25 30 40
Screen Changer (HP) 3 3 3 3 5
Die Face Drive (HP) 1 1 2 2 2
Cooling Blower (HP) 2 2 2 2 2
Cyclone Blower (HP) 1 1 1 2 2
Production (Kg/Hr.) 20-40 30-50 50-80 90-120 110-180

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