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Die Face Cutter Water

A die face cutter machine plays a pivotal role in plastic extrusion by precisely cutting extruded plastic into uniform pellets. This cutting process is critical for ensuring that the pellets meet consistent size and shape standards. Die face cutter machine are versatile and can handle a wide range of plastics, including PE, PP, PS, ABS, and related materials. The pellets produced by these machines find applications in various industries, such as injection molding, extrusion, and recycling. Typically, a die face cutter machine consists of a rotating drum equipped with sharp cutting blades. As the extruded plastic material enters the drum, the cutting blades swiftly and accurately transform it into pellets. These pellets are then collected and prepared for further processing. The die face cutter machine is an integral component of the plastic extrusion process, contributing significantly to the quality and uniformity of the final product. Its precision and reliability make it an indispensable tool for ensuring consistent pellet production. When it comes to plastic processing, investing in a high-quality die face cutter machine is a decision that can positively impact your production efficiency and end-product quality. Whether you're a newcomer or a seasoned industry professional, the versatility and reliability of these machines make them a valuable addition to your plastic processing operations. If you're seeking more information about die face cutter machine options or wish to explore the design and capabilities in detail, our dedicated team is ready to assist. At Panchal Plastic, we're committed to innovation and precision, and our die face cutter machines reflect that commitment. Contact us today to delve deeper into the world of die face cutter machines and discover the perfect solution tailored to your specific needs.

Details of Die Face Cutter Water

Description

  • Vibration-free design with Direct Drive technology
  • Suitable for use with all standard extruders.
  • Time is saved by a simple and fast pelletiser knife changeover that does not require any adjustment work.
  • Thanks to an advanced pellet cooling system, the cost of cooling water has been reduced.

Application

Panchal's die-face water cutter is integrated within our reliable dry-cut strand pelletizing systems designed to produce high-quality cylindrical or micro-pellet forms that are ideal for a wide range of processing needs in plastic recycling and manufacturing applications. This cutter ensures the most optimal and quality processing applications in the plastics industry since it is compatible with all standard extruders. This cutter is a must to create high levels of productivity and cost efficiencies, with its efficiency in use and a reduced cost of cooling water.

Features

  • The Direct Drive technology design is devoid of vibration and ensures smooth and active operation.
  • Can be used on all the standard extruders, providing wide applications.
  • Quick and easy substitution of pelletizer knives, thus no need for long adjustments.
  • Advanced pellet cooling system, which reduces the cost of cooling water and makes it more cost-effective.

Technology

Plastic Extruder
Die Face Water

The pelletizing systems of the DFW series are easy to operate. The pelletizing of PE, PP, PS, ABS and similar plastics is their field of application.

Plastic Extruder Dryer
Dryer

The pellets are cooled by the water and transferred directly from the cutting chamber to the centrifuge due to the high flow rate. The granules are then dried after being separated from the water.

Technical Data

MODEL PPM-100DFW PPM-300DFW PPM-500DFW PPM-700DFW PPM-1300DFW PPM-2000DFW
Cutting Blades(Nos) 2/3/4 2/3/4 3/4 4/5 4/5 4/5
Heating Zones (Nos) 1 1 1 1 1 2
Heating Power(kW) 2.7 4.5 6 8 20 30
Cutting Motor (kW) 0.75 2.2 3 4 5.5 7.5
Water Pump (kW) 1 1 1 1 2 2
Pump Power (kW) 1.1 1.1 1.5 3 3 4
Centrifuge Motor (kW) 2.2 3 4 5.5 7.5 11
Cyclone Motor (kW) - 0.25 0.25 0.25 0.25 0.37
Water Consumption l/h 300 600 1200 2100 3300 5500
Production Kg/hr 100 300 500 700 1300 2000

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