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Extruder Double Stage-Mother-Baby Type Machine

Extruder-Mother-Baby

The Extruder Double Stage-Mother-Baby Type Machine by Panchal Plastic Machinery Pvt. Ltd. is a game-changer in the field of plastic recycling. This advanced machine features a two-stage system, where the first stage has a longer L/D ratio, optimizing the melting of plastics, especially those with high contamination or gas formation issues. The first stage efficiently removes air bubbles and contaminants, ensuring that only pure molten plastic moves to the second stage. In the second stage, the molten plastic is processed further and extruded into granules. This system ensures superior quality and consistency in the final product. As a leading Extruder Double Stage-Mother-Baby Type Machine manufacturer, Panchal Plastic Machinery Pvt. Ltd. offers a machine that is not only efficient but also versatile, suitable for various industries like manufacturing, packaging, and automotive. The benefits of using the Panchal Double Stage Extruder for plastic recycling are manifold—it ensures higher throughput, better-quality granules, and more efficient processing of difficult plastics, including highly printed materials. Whether for small-scale or large-scale operations, this machine guarantees reliability and performance. If you are looking for an innovative and effective solution for plastic recycling, the Extruder Double Stage-Mother-Baby Type Machine by Panchal Plastic Machinery Pvt. Ltd. is the ideal choice to help streamline your operations and enhance product quality.

Details of Extruder Double Stage-Mother-Baby Type

Application
  • The Mother Baby double-stage extruder is often applied for the treatment of highly printed or washed wastes, resulting in the release of excessive gaseous emissions.
Benefits
  • Improved Degassing Performance: The screw in the extruder helps in degassing the molten polymer through the finest filtering, thereby making the process highly efficient.
  • Dual Filtration: Two filters with different mesh sizes are used that will ensure the material is filtered in the best possible way.
  • Dual Degassing: The mother extruder is equipped with two-stage degassing: the first degassing port is at the mother extruder, and the second one at the exit of the mother extruder feeds into the baby extruder.

Description

  • Extruder Screw design for Highly degassing of the filtered molten polymer
  • 2 times filter in 2 different filter mesh size
  • 2 time degassing, one in mother extruder degassing port and another in exit of mother extruder to baby extrudre feeding.
  • Higher homogenisation efficiency downstream of filtration and upstream of degassing enhances the subsequent degassing performance and improves the characteristics of the melt

Technology

Plastic Extruder Ceramic coating
Ceramic Heating

Power saving ceramic heater and long life.

Plastic Extruder Screw
Extruder Screw

Screw made of EN41B nitride steel duly gas nitride.

Plastic Extruder Gearbox
Gearbox

Heavy duty helical gearbox with oil lubrication and water cooling for oil.

Plastic Extruder Hooper
Mother baby Hopper

Technical Data

MODEL PPM-75EMB PPM-90EMB PPM-100EMB PPM-120EMB PPM-150EMB
First
Production (KG/HR.) 75-125 100-160 120-200 180-300 280-460
Screw Diameter (mm) 75 90 100 120 150
L/D Ratio 35:1 35:1 35:1 35:1 35:1
Heating Load (kW) 25 30 35 52 72
Main Motor (kW) 22 30 37 55 75
Screen Changer (mm) 100 150 180 200 250
Second
Screw Diameter (mm) 75 90 100 120 150
L/D Ratio 10:1 10:1 10:1 10:1 10:1
Heating Load (kW) 7 7 12 15 20
Main Motor (kW) 5.5 7.5 11 15 18
Palletizer (kW) 1.5 1.5 2.2 3.7 3.7