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Extruder With Strand Pelletizer Machine

Extruder--with-Strand-Pelletizer

The Extruder With Strand Pelletizer Machine from Panchal Plastic Machinery Pvt. Ltd. is an innovative and high-performance solution designed for efficient plastic granulation, recycling, and reuse. Built to last, this machine is made from premium materials to ensure durability and long-term reliability. The user-friendly design makes it easy to operate and maintain, making it an ideal choice for businesses in the plastic recycling industry. The Extruder With Strand Pelletizer Machine is highly versatile, capable of processing a variety of plastics such as LDPE, HDPE, and PP, transforming them into high-quality granules. With its precise extrusion and pelletizing process, it guarantees consistent output and optimal performance, meeting the most demanding production requirements. As an experienced Extruder With Strand Pelletizer Machine Manufacturer, Panchal Plastic ensures that each machine is crafted with attention to detail, offering cutting-edge technology and enhanced productivity. Whether you are a small-scale recycler or a large industrial facility, this machine caters to all your plastic recycling needs, improving efficiency and reducing costs. The robust design and outstanding performance make it a trusted choice for companies looking to improve their recycling operations. The Extruder With Strand Pelletizer Machine is more than just an investment in equipment; it’s a step toward sustainable and cost-effective recycling processes.

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Details of Extruder With Strand Pelletizer

Features
  • Single Screw Design: Equipped with a single screw extruder, this machine provides simple pelletizing operations for a variety of plastic materials.
  • Sturdy Construction: The frame is made from strong steel welded to steel sheets and channels, providing a high degree of durability and longevity.
  • Helical Gearbox Unit: The internal asynchronous helical gearbox with case-hardened and hardened gears made of high-quality materials is used for a high level of accuracy and reliability.
  • Nitriding Steel Cylinder and Screw: There is a barrel and screw made of nitriding steel, which is used to enhance wear resistance and hardness.
  • Precise Temperature Regulation: The electric device incorporates a PID temperature control zone and an electric drive control, providing for a steady operating temperature.
  • Efficient Screen Changer: The machine is equipped with hydraulically driven screen changer platen types to maintain uninterrupted operation and make quick maintenance.
  • Cooling System: This system consists of a stainless steel water tank for cooling the strands, and strand pelletizers may be air- or water-operated.
  • Customisable L/D Ratio: Extends the L/D ratio to 35:1, allowing the device to be interchangeable with different sizes of materials.
Application
  • This machine is specifically set up to pelletize the different plastics, which include but are not limited to LDPE, HDPE, PP, PVC, PET, HIPS, PC, and ABS. It is capable of working with materials from as low as 2204.62 to as high as 22046.22 lbs/hr. The machine is a multifunctional device; it can be used to pelletize and repelletize plastics, including polyolefins and single screw extruders. It makes a sizeable income and divides it equally. The machine has three pelletizer models (strand, air, and water ring) to suit a variety of applications. Its features, like material venting and smooth delivery bushes, can be modified to meet application demands.
  • Base Made of electro Welded steel sheet and channel
  • Gearbox unit is helical with case hardheaded and ground profile
  • Extruder barrel & screw is nitride steel with Skin hardness
  • Hydraulic screen changer with power pack
  • Main electric panel with thermo regulation zone & electric drives
  • Transmission via V-belt
  • Stainless steel water tank for cooling stand
  • Strand Pelletizer

Description

The Extruder With Strand Pelletizer machine is a versatile and efficient system designed for the production of high-quality pellets. Utilizing advanced extrusion technology, it processes raw materials into uniform strands, which are then precisely cut into pellets by the integrated pelletizer. This machine is ideal for a wide range of applications across industries such as plastics manufacturing, recycling, and compounding. With its robust construction, precise cutting mechanism, and user-friendly interface, the Extruder With Strand Pelletizer ensures reliable performance and consistent pellet quality. Its modular design allows for easy customization to suit specific production requirements, making it a valuable asset for any manufacturing operation.

Technology

Extruder for Plastic recycling
Ceramic Heating

Power saving ceramic heater and long life.

Extruder for Plastic recycling Screw
Extruder Screw

Screw made of EN41B nitride steel duly gas nitride.

Extruder for Plastic recycling Gearbox
Gearbox

Heavy duty helical gearbox with oil lubrication and water cooling for oil.

Technical Data

MODEL PPM-75E PPM-90E PPM-100E PPM-120E PPM-140E PPM-150E PPM-160E PPM-180E
Screw Diameter (mm) 75 90 100 120 140 150 160 180
Main Motor (HP) 20 30 40 60 75 120 150 215
L/D Ratio 26:1 26:1 26:1 26:1 26:1 26:1 26:1 26:1
Heating Load (kW) 18 22 28 32 36 55 65 82
Palletizer Size (In.) 4 6 6 8 8 10 10 12
Palletizer Motor (HP) 2 HP 3 HP 3 HP 5 HP 5 HP 7.5 HP 10 HP 15 HP
Production (KG/HR.) 60-80 90-120 100-150 200-250 300-350 350-400 400-500 600-700
MODEL PPM-75EV PPM-90EV PPM-100EV PPM-120EV PPM-150EV PPM-160EV PPM-180EV
HIGH PERFORMANCE EXTRUDER FOR HIGHER OUTPUT
Screw Diameter (mm) 75 90 100 120 150 160 180
Main Motor (kw) 37 45/55 55/75 110/160 160/200 200/315 355/400
L/D Ratio 35:1 35:1 35:1 35:1 35:1 35:1 35:1
Heating Load (kW) 25 30 35 50 65 78 110
Production (KG/HR.) 100-150 180-250 220-300 300-450 300-450 750-1000 900-1200

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