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Film / Sheet Series

Film / Sheet Series

Two methods of processing waste plastic film and sheet rolls efficiently exist. greater rolls, such as those in the 18" to 24" Series and greater, can be fed straight into Panchal granulators. Strong parts and a constant cutting circle on these granulators guarantee simple slicing even through sheet and thick film portions. An alternative is to use a Panchal roll-feed system, which allows for continuous unwinding and feeding into the suitable granulator for rolls with different widths. With their exceptional cutter-house, rotor, and knife designs, Panchal's granulators guarantee clean, accurate cutting—even for thin films. This adaptable method of managing plastic trash allows for a variety of roll sizes to be accommodated while still producing granulation results of excellent quality.

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Features
  • Robust Construction: Constructed to endure, this grinder boasts a strong build that resists wear and tear even under the harshest industrial use.
  • Feeding Options: You can load materials manually or use a robotic system for automatic feeding, adding efficiency to the workflow.
  • Roller Feeder for Films: Specially designed for plastic films, the roller feeder ensures these materials are fed smoothly for consistent grinding.
  • High Output Range: Whether the job is small or large, this machine delivers, with a grinding capacity ranging from 20 to 1000 kg/hr.
  • Heavy Rotor: The hefty rotor is key to its powerful grinding capability, ensuring quick and effective material reduction.
  • Soundproof Cabinet Option: For quieter operation, you can choose models equipped with a soundproof cabinet, ideal for reducing noise in sensitive environments.
  • Advanced Cutting Mechanism: Precision rotor and knives with staggered and double cross-cutting configurations, along with robust bearings, ensure meticulous grinding. Includes a sophisticated suction system with a fan and cyclone for efficient waste disposal.
Application

The Film and Sheet Grinder Machine is an efficient solution for processing waste plastic film and sheet rolls. With two operating methods, the machine ensures that recycling is done without any problems, meeting the different needs of recycling in the best way possible. For large rolls, such as those in the 18" to 24" series and beyond, our granulators offer easy feed. The solid parts and unvarying cutting circle make it easy to slice through the sheet and thick film parts, ensuring effective processing. Instead, our roll-feed system allows for the continual unwinding and feeding into the suitable granulator for rolls with different widths, offering seamless operation and proper utilisation of resources. With an excellent cutter-house, rotor, and knife design, our granulators achieve clean and precise cutting, even with thin films, ensuring great-quality granulation results. Our film and sheet grinder machines give you ease in size, versatility, and consistency in obtaining high-quality granulated materials. Experience the efficiency and flexibility of our machine for plastic waste management today!

Description

Featuring a specialized rotor design tailored for thin film and sheet materials, this system offers optional water cooling on its body for added efficiency. Its curved backwall maximizes space for large volume parts, complemented by specially developed 3rd knives and blades with deflector wedges to enhance performance. Constructed from strong welded steel, it ensures durability, while D2 steel blades ensure longevity. Heavy-duty bearings and housing outside the cutting chamber contribute to its robust build. An optional tilt-back hopper with auger, hydraulic if preferred, facilitates material handling. The machine also includes a jig fixture for convenient knife adjustments outside the system, along with safety interlocks and a dropdown screen cradle at the front for ease of use and safety.

Technology

film Grinder rotor
Grinder Rotor

Provides full and easy access to the complete interior of the cutting chamber including the granule bin and the screen. This gives unmatched access to both rotating and fixed knives when serviced. And, when you change material and/or colour, you get complete control of the cleaning – Visually clean inspection

film Grinder Front screen cradle
Front Screen Cardle

Provides full access to the interior of the cutter house. Cleaning and maintenance with full visibility and accessibility.

film Grinder Manaul Jack
Manual Jack

Provides a secure and efficient opening of the granulator.

film Grinder V-belt
V Belt Drive

Provides powerful and energy-saving granulation at the same time.

film Grinder Body Opening
Cross Body Opening

Provides full access to the interior of the cutter house. Cleaning and maintenance with full visibility and accessibility.

film Grinder jig Fixture
Jig Fixture

rotor and fixed knives/blades are adjusted outside of the granulator by using jig fixture.

Technical Data

MODEL PPM-12GF PPM-15GF PPM-18GF PPM-24GF PPM-30GF PPM-40GF
Main Motor (HP) 5 10 15 30 50 75
Cutterhouse (Inches) 12x12 15x15 18x18 24x22 30x26 40x36
Production Kg./Hr. 50-75 75-100 100-150 200-250 350-400 500-600
Screen hole (mm) 8/10/12 8/10/12 8/10/12 8/10/12 8/10/12 8/10/12
Rotor Type Open/Staggerd Open/Staggerd Open/Staggerd Open/Staggerd Open/Staggerd Open/Staggerd
Blower with cyclone* 1HP 2HP 2HP 3HP 5HP 7.5HP

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