ISO 9001:2015 Certified Company

Cutter Compactor Plastic Recycling Machine

Panchal offers advanced plastic recycling plants and state-of-the-art polythene recycling facilities, representing innovative solutions for sustainable waste management. These facilities are the result of our unwavering commitment to environmental conservation and resource optimization. Our cutting-edge plastic recycling plant is designed to efficiently process a wide range of plastic waste, including in-house waste, pre-consumer waste, and post-consumer waste. This holistic approach ensures a comprehensive solution for plastic recycling. In parallel, our dedicated polythene recycling plant excels in handling polythene materials, making a significant contribution to environmental sustainability. This facility harnesses advanced technology and efficient processes to convert polythene waste into high-quality recycled products. Both plants feature a cutter compactor (agglomerator/densifier) and an extruder, facilitating the breakdown of waste materials into smaller particles within the cutter compactor. These fragments are then conveyed to the extruder, where they undergo melting and transformation into reusable, eco-friendly products. Our commitment to quality extends to the degassing process, enhancing the purity and overall quality of recycled materials. Whether you require Non-degassing (NV), Single Degassing/Vent (SV), Double Degassing/Vent (DV), or Double High Vacuum Degassing/Vent (DHV), our facilities can be customized to meet your specific needs.

Features
  • Combination of Agglomerator and Extruder
  • Wide Range of Screw Sizes
  • High Production Capacity
  • Vented Extruder
  • Adjustable Granule Size
  • Melt Pressure Transducer
Application
  • The All-in-One Recycling Machine is designed for recycling different varieties of plant and production wastes being utilised in industrial processes such as films, sheets, rolls, monofilaments, raffia, textiles, powders, and foam
  • It has a versatile nature, recycling materials like PE-LD, PE-LLDPE, PE-HDPE, blown films, multilayer films (e.g., PE-PET), heavy printed or laminated films, metallized films, and cast films (PP, PE, PE-LD, PE-HD, PS, PET, PLA, and BOPP).

Description

The All-in-One Recycling Machine specializes in the gentle conversion of trim, rolls, loose LDPE, LLDPE, HDPE, PP film, sheet, bags, and raffia waste into high-quality pellets, handling materials like plain unprinted film, film roll scrap, multilayer films (e.g., PE/PET/PP/PA), slightly printed films, and highly printed films. Its advanced technical features include double and triple degassing with an agglomerator/cutter compactor, superior screw design, and extruder degassing, ensuring thorough degassing and improved melt characteristics through higher homogenization efficiency. Economically, the machine excels by producing high-quality granules from challenging materials and reducing energy consumption by up to 30% with its Energy-SAVE system, alongside a compact design that further lowers production costs.

Technology

Extruder Machine Creamic Heating
Ceramic Heating

Ceramic heaters for faster and long lasting.

Extruder Machine Extruder Screw
Extruder Screw

Advance screw design for best homogenisation of polymer.

Extruder Machine Gearbox
Gearbox

Robust gearbox for high speed performance.

Extruder Machine Control Panel
Digital Panel
Extruder Machine Degassing Vent
Degassing vent

Technical Data

MODEL PPM-65-IN PPM-75-IN PPM-85-IN PPM-105-IN PPM-125-IN PPM-145-IN PPM-165-IN PPM-185-IN
OUTPUT KG/HR. 100-180 150-200 200-300 350-500 650-800 800-1000 900-1200 1000-1500
CUTTER KW 22/30 30/45 45/55 75/90 90/100 132/160 132/160 200/250
EXTRUDER (kW) 30/37 37/55 55/75 110/132 132/160 160/200 200/250 250/315
NV LENGTH 26 26 26 26 26 26 26 26
SV DIAMETER 35 35 35 35 35 35 35 35
DV/DHV 42 42 42 42 42 42 42 42

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