ISO 9001:2015 Certified Company

Extruder With Die-Face-AIR Cooling Type

Panchal's die-face air cooling system is a highly effective way to re-granulate plastic materials. The system uses a series of high-pressure air jets to cool the die face, which helps to prevent the plastic from melting and sticking to the die. This results in a cleaner, more uniform product that is easier to process.

The Panchal die-face air cooling system is ideal for a variety of plastic materials, including LDPE, HM, LLDPE, PVC, Lubra, Compounds, Masterbatch, and filler. It is also a versatile system that can be used for a variety of applications, such as plastic recycling, plastic processing, and plastic machinery.

The use of Panchal's die-face air cooling system for plastic recycling can offer a number of benefits, including:

  • Increased efficiency: The system helps to prevent the plastic from melting and sticking to the die, which can lead to downtime and decreased productivity.
  • Improved quality: The system produces a cleaner, more uniform product that is easier to process and less likely to contain contaminants.
  • Reduced costs: The system can help to reduce the amount of energy and labor required for plastic recycling.
  • Increased safety: The system helps to prevent accidents caused by hot plastic.
  • Description


    Air Cooling Die Face pelletizing is used for moistureless high quality pellets.

    • Specially designed for easy and economical operations
    • Possibility to change the size of granule
    • No need of water for cooling
    • Moisture free granules
    • Perfect granules (virgin type)
    • Less Space required
    • A screw design guarantees gentle melting and produces pellets with minimum degradation.
    • The minimal loss of physical characteristics allows one to use repelletized scrap at full value to virgin resin in many products.
    • A high degree of process stability minimizes the influence of the operating personnel on pellet quality.
    • Simple access to wear parts reduces scheduled downtime to a minimum.
    • Robust design, high-grade materials and top quality manufacturing in combination with the finest possible controls and proven electronics, guarantee a long service life.
    • Due to the excellent output rate in combination with low operating and energy costs the machine typically offers an extremely short payback period.
    • We are pleased to calculate both your recycling operational costs per kg [lbs] and the payback period.


    Extruder Ceramic Heating
    Ceramic Heating

    Power saving ceramic heater and long life.

    Extruder Screw
    Extruder Screw

    Screw made of EN41B nitride steel duly gas nitride.

    Extruder Gearbox

    Heavy duty helical gearbox with oil lubrication and water cooling for oil.

    Extruder Die Face AIR
    Die Face Air Cutting

    The air pelletizer was designed to use air to cool and transport pellets and thus eliminate any need to dry the pellets.

    Technical Data

    Screw Diameter (mm) 50 65 75 90 100
    L/D Ratio 26:1 26:1 26:1 26:1 26:1
    Heating Load (kW) 10 12 18 22 26
    Main Motor (HP) 15 20 25 30 40
    Screen Changer (HP) 3 3 3 3 5
    Die Face Drive (HP) 1 1 2 2 2
    Cooling Blower (HP) 2 2 2 2 2
    Cyclone Blower (HP) 1 1 1 2 2
    Production (Kg/Hr.) 20-40 30-50 50-80 90-120 110-180