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Extruder With Die-Face-Water Ring Type

When considering the acquisition of an extruder machine, one crucial factor to weigh is the cost. This financial aspect can significantly impact your budget and the overall feasibility of your plastic recycling and compounding operations. Our commitment to offering highly competitive prices sets us apart in the industry.
The extruder machine itself is a versatile solution for efficiently processing a wide range of plastic materials, from LDPE and HDPE to HM, ABS, PS, and more. Its adaptability makes it an invaluable asset across diverse applications, including plastic recycling, compounding, and plastic machinery.
Moreover, our innovative die-face cooling system, which utilizes high-pressure water jets, ensures that plastic materials do not overheat and adhere to the die. This results in a cleaner, more uniform product, streamlining plastic material processing while keeping costs in check.
Explore the advantages of our extruder machine lineup, where quality meets affordability. Make an informed decision and elevate your plastic recycling and compounding endeavors.

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Description

A screw design guarantees gentle melting and produces pellets with minimum degradation.
The minimal loss of physical characteristics allows one to use repelletized scrap at full value to virgin resin in many products.
A high degree of process stability minimizes the influence of the operating personnel on pellet quality.
Simple access to wear parts reduces scheduled downtime to a minimum.
Robust design, high-grade materials and top quality manufacturing in combination with the finest possible controls and proven electronics, guarantee a long service life.
Due to the excellent output rate in combination with low operating and energy costs the machine typically offers an extremely short payback period.
We are pleased to calculate both your recycling operational costs per kg [lbs] and the payback period.

Application

The Extruder with Die Face Water Cooling Type is suitable for compounding, masterbatch manufacturing, and regranulation of plastics such as LD, HD, HM, and ABS. The process of operation involves the extrusion of the polymer through the die plate, whereby the hot material is sliced into pellets by a rotating knife. These pellets are then directed towards a water-cooling chamber so as to ensure that they are well cooled. The cooled pellets are then transferred to a centrifugal dryer, in which water on the surface is separated at high speed, and the heat remaining helps in drying the pellets. The dried pellets are then discharged into a conveying system or a container for storage or further use. This system is ideal for industries that are in the production line of plastics and need an efficient and reliable plastic recycling system. Its strong construction, enhanced capabilities, versatility to process different types of plastics, and production capacities make it a vital tool in the recycling and reprocessing of plastic materials. Regardless of central or besides-the-press utilisation, this extruder with die-face water cooling type provides flexibility, durability, and high performance to guarantee the production of high-quality pellets consistently.

Features

  • Efficient Cooling System: It is also equipped with a water-cooling system that cools the pellets as they are being cut to enhance temperature control and the formation of the pellets.
  • Smooth Feed Design: The extruder is capable of feeding in a smooth manner and is ideal for recycling all forms of waste plastic materials.
  • Versatile Extrusion Line: It can process HM, HDPE, LDPE, LLDPE, and HIPS and has a production range of 100 kg/h to 300 kg/h.
  • Durable Construction: such as nitrided screws and barrels of special alloy steel to prolong the working life of the equipment.
  • Advanced Gearbox: The helical gearbox is accompanied by a built-in thrust bearing in order to enhance the power transmission and gear life.
  • Hydraulic Filter Changer: Equipped with a hydraulically operated filter changer to ensure that the process of changing filters is easy and seamless.
  • Precision Control: Comprises a melt pressure signal connected to the extruder AC inverter drive for better regulation.
  • Water Ring Die Face Cutter: The system also has a water ring die face cutter that aids in the appropriate cutting and cooling of the pellets.
  • Stainless Steel Components: The water ring drum, the granule cyclone system, and the water collection tank are constructed out of stainless steel so that they are long-lasting and easy to clean.
  • Effective Drying: The pellets are then subjected to a centrifugal dryer, where the pellets undergo high-speed rotation and heat to remove all the surface water.
  • High-Density Band Heaters: They are used to regulate the heat that is needed in the extrusion process so that there will be consistency in it.

Technology

Extruder Die face Water
Die Face Water

The pelletizing systems of the DFW series are easy to operate. The pelletizing of PE, PP, PS, ABS and similar plastics is their field of application.

Extruder Dryer
Dryer

The pellets are cooled by the water and transferred directly from the cutting chamber to the centrifuge due to the high flow rate. The granules are then dried after being separated from the water.

Extruder Panel
Control Panel

Control Panel is consisting of all safety related to machine with Single phase preventer, Over load preventer.

Extruder Ceramic Heating
Ceramic Heating

Power saving ceramic heater and long life.

Extruder Screw
Extruder Screw

Screw made of EN41B nitride steel duly gas nitride.

Extruder Gearbox
Gearbox

Heavy duty helical gearbox with oil lubrication and water cooling for oil.

Technical Data

MODEL PPM-75DFW PPM-90DFW PPM-100DFW PPM-120DFW PPM-140DFW
Screw Diameter (mm) 75 90 100 120 140
L/D Ratio 26:1 26:1 26:1 26:1 26:1
Heating Load (kW) 18 22 26 30 38
Main Motor (HP) 25 30 40 50 60
Screen Changer (HP) 3 3 5 5 5
Die Face Drive (HP) 2 2 3 3 3
Water Pump (HP) 2 2 2 2 2
Spin Dryer (HP) 3 3 3 5 5
Production (Kg/Hr.) 70-100 100-150 110-180 150-250 200-350
MODEL PPM-75DFWV PPM-90DFWV PPM-100DFWV PPM-120DFWV PPM-150DFWV PPM-160DFWV PPM-180DFWV
HIGH PERFORMANCE EXTRUDER FOR HIGHER OUTPUT
Screw Diameter (mm) 75 90 100 120 150 160 180
Main Motor (kw) 37 45/55 55/75 110/160 160/200 200/315 355/400
L/D Ratio 35:1 35:1 35:1 35:1 35:1 35:1 35:1
Heating Load (kW) 25 30 35 50 65 78 110
Production (KG/HR.) 100-150 180-250 220-300 300-450 300-450 750-1000 900-1200

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