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HDPE/PP Washing Line

The HDPE Plastic Recycling Machine is engineered for efficient collection, grinding, washing, and reprocessing of HDPE materials, including bottles, pipes, containers, and industrial scrap. Featuring a heavy-duty welded steel construction and a high-torque rotor system, the machine delivers uniform size reduction and consistent output even under continuous, high-volume operation. Its wear-resistant blades and cutting chamber design ensure long service life, minimal maintenance, and vibration-free operation.
Equipped with advanced washing and dewatering units, the system removes labels, adhesives, and other contaminants to produce clean HDPE flakes ready for extrusion or pelletizing. The machine also includes energy-efficient motors, optimized screw conveyors, and adjustable feed mechanisms to handle varying material sizes and shapes. Safety features such as interlocks, dropdown screen cradles, and easy-access maintenance panels enhance operator protection and reduce downtime. Ideal for recycling plants, extrusion facilities, and HDPE processing industries, this machine ensures high-quality, contaminant-free HDPE flakes for sustainable and cost-effective plastic recycling.

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Details of HDPE/PP Washing Line

Features

  • Conveyor Belt: For easy material flow in the washing system.
  • Wet Crusher: This is specifically for the rigid material to have a standard particle size, which is convenient for washing and drying.
  • Friction Washer: Centrifugal force, formed by the high speed of rotor rotation, plays the perfect role in removing dirt and sand from the materials.
  • Sink Float Tank: It separates materials with a difference in densities, where lighter materials such as LDPE, HDPE, and PP float at the top and heavier materials such as PVC, PET, and PC sink at the bottom of the water. The different discharge points then collect the materials depending on their characteristics in terms of density.
  • Horizontal Dryer: It then designs the machine that would regulate the moisture content to less than 5% in the final product, hence making it ideal for high-grade pelletizing.
  • Thermal Dryer: In contrast, the thermal dryer complements the horizontal dryer in making sure that the level of moisture is well manageable for the processing to be effective.

Application

The HDPE/PP Washing Line from Panchal Plastic Machinery plays a critical role in the recycling of HDPE and PP bottles, crates, and drums. It is designed to handle rigid materials with some contamination and offers a solution for the complete preparation of materials used for blow and injection molding. This allows efficient washing, drying, and separation and assures that the materials that are recovered from this system are of high enough quality to be reintroduced in a variety of different industrial applications. These design features control particle size, ensure effective material separation, regulate moisture, and enhance effective operations, hence making the equipment the best choice for sustainable plastic recycling practices.

Description

The HDPE/PP washing system is designed to clean rigid materials with contaminants. A grinding machine, specifically engineered for rigid materials, produces standardized particle sizes that are easy to wash and dry.
The friction washer removes dirt and sand through the centrifugal force generated by the high-speed rotation of its rotor. A sink-float tank separates materials based on density: lighter materials like LDPE, HDPE, and PP float, while denser materials like PVC, PET, and PC sink, each collected at different discharge points. Horizontal dryers and thermal drying systems regulate the moisture content of the finished product, ensuring it is ideal for high-quality pelletizing with less than 5% moisture.

Technology

Agglomerator Blades
Cutting Technology

The D-Series Cutting technology is able to cut most plastic film, Tape, Yarn, Wiry, Fabric & Bags. Everything is cut to the desired particles size.

Agglomerator Machine discharge
Pneumatic Discharge

Discharge system is with Pneumatic and Screw type for fastest discharge of material from the drum.

Agglomerator Control Panel
Control Panel

Control Panel is consisting of all safety related to machine with Single phase preventer, Over load preventer.

Technical Data

CAPACITY KG/HR INSTALLATION POWER KW REQUIRED AREA (M3) MANPOWER ELECTRICITY CONSUMPTION (KW/H) COMPRESSED AIR (M3/MIN) WATER CONSUMPTION (M3/HR)
500 200 500 8 280 0.5 0.75
1000 400 700 12 700 0.5 2.25
1500 600 900 18 1300 0.7 4.5
3000 900 1200 30 2300 1 9
6000 900 1200 30 2300 1 9

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