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Extruder Double Stage-Mother-Baby Type

Extruder-Mother-Baby

The Panchal Double Stage Extruder is a versatile machine that can be used for recycling a variety of plastic materials, including those that are highly printed or have high gas formation during reprocessing. The machine has two stages, with the first stage having a longer L/D (length to diameter) ratio than the second stage. This allows the first stage to melt the plastic more efficiently and remove any air bubbles or contaminants. The molten plastic is then transferred to the second stage, where it is further processed and extruded into granules.

The Panchal Double Stage Extruder is a reliable and efficient machine that can be used for a variety of plastic recycling applications. It is ideal for use in manufacturing, packaging, and automotive industries.

Here are some of the benefits of using the Panchal Double Stage Extruder for plastic recycling:

If you are looking for a reliable and efficient machine for plastic recycling, the Panchal Double Stage Extruder is a great option. It is a versatile machine that can be used for a variety of applications and produces high-quality granules that can be used to make new plastic products.

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Application
  • The Mother Baby double-stage extruder is often applied for the treatment of highly printed or washed wastes, resulting in the release of excessive gaseous emissions.
Benefits
  • Improved Degassing Performance: The screw in the extruder helps in degassing the molten polymer through the finest filtering, thereby making the process highly efficient.
  • Dual Filtration: Two filters with different mesh sizes are used that will ensure the material is filtered in the best possible way.
  • Dual Degassing: The mother extruder is equipped with two-stage degassing: the first degassing port is at the mother extruder, and the second one at the exit of the mother extruder feeds into the baby extruder.

Description

  • Extruder Screw design for Highly degassing of the filtered molten polymer
  • 2 times filter in 2 different filter mesh size
  • 2 time degassing, one in mother extruder degassing port and another in exit of mother extruder to baby extrudre feeding.
  • Higher homogenisation efficiency downstream of filtration and upstream of degassing enhances the subsequent degassing performance and improves the characteristics of the melt

Technology

Plastic Extruder Ceramic coating
Ceramic Heating

Power saving ceramic heater and long life.

Plastic Extruder Screw
Extruder Screw

Screw made of EN41B nitride steel duly gas nitride.

Plastic Extruder Gearbox
Gearbox

Heavy duty helical gearbox with oil lubrication and water cooling for oil.

Plastic Extruder Hooper
Mother baby Hopper

Technical Data

MODEL PPM-75EMB PPM-90EMB PPM-100EMB PPM-120EMB PPM-150EMB
First
Production (KG/HR.) 75-125 100-160 120-200 180-300 280-460
Screw Diameter (mm) 75 90 100 120 150
L/D Ratio 35:1 35:1 35:1 35:1 35:1
Heating Load (kW) 25 30 35 52 72
Main Motor (kW) 22 30 37 55 75
Screen Changer (mm) 100 150 180 200 250
Second
Screw Diameter (mm) 75 90 100 120 150
L/D Ratio 10:1 10:1 10:1 10:1 10:1
Heating Load (kW) 7 7 12 15 20
Main Motor (kW) 5.5 7.5 11 15 18
Palletizer (kW) 1.5 1.5 2.2 3.7 3.7
Catalogue
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