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PET Washing Line

At Panchal Plastic, we specialize in constructing machines essential for the plastic recycling process. Our state-of-the-art equipment is designed to handle various plastic types, including PET (Polyethylene Terephthalate). We understand that each type of plastic possesses unique properties, and the production of recyclable raw materials must meet diverse demands. Recycling requirements can vary significantlyIn addition to our comprehensive range of recycling machinery, we also offer solutions for PET bottle recycling. Our PET bottle washing machines and PET bottle washing plants in India are engineered to meet the specific needs of the Indian market. If you're considering entering the PET bottle recycling sector, you'll find that our equipment not only delivers exceptional performance but also comes at competitive pet bottle washing machine prices.We believe in sustainable practices, and our commitment extends to PET bottle recycling. With our technology and expertise, we empower businesses to contribute to environmental conservation while ensuring the efficient processing of PET plastic. Whether you're focused on PET bottle recycling or other plastic materials, Panchal Plastic is your trusted partner for eco-friendly solutions in the recycling industry.

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Features

  • Bale Breaker: it breaks bales of bottles immediately they arrive at the facility, and thus, they are set for other processes.
  • Caustic Solution Wash: This is the first washing whereby primary impurities are removed, thus reducing the chances of wand wear by the machine during other processes.
  • Manual and Automatic Sorting: Here, the manual and automatic sorting of materials is done to enhance quality.
  • Wet Granulator: bans bottles into flakes and, at the same time, cleans them.
  • Centrifuge Separation: from the after-grinded state, it can segregate water and pulp from the flakes.
  • Final Separation: Conditions the flakes into a state that is fit for drying.
  • Air Separation: It sucks out fine particles from the dried flakes, thus producing a clean final quality.

Description

Bottle bales are placed into a bale breaker as they arrive at the recycling line. They are subsequently washed in a caustic solution, which is discharged from the flake-washing module and would otherwise be thrown away. The primary impurities are eliminated here, resulting in less machine wear in the procedures that follow.

Following the pre-washing, manual and automatic sorting occurs. The bottles are then grind into flakes using a wet granulator. After being separated from water and pulp in a centrifuge, the flakes are transferred to a final separation. An air separation is used to remove tiny particles after drying.

Application

The PET Washing Line by Panchal Plastic Machinery is purpose-built to assure the utmost efficiency in PET bottle recycling. Bales of bottles are first broken down in a bale breaker and go through an initial wash using caustic to remove primary impurities. Further manual as well as automatic sorting is done to maintain the highest quality of the processed material. The same granulator is used for the processing of the bottles into flakes and for washing. After the de-watering and de-pulping centrifuge, a final separation and air separation to eliminate minute particles eventually produce reusable, cleaned-quality PET flakes. With all these processes in place, the quality of the PAT scrap material will be changed to very useful, high-value resources for the recycling sector, hence safe in environmental aspects and resourceful in the most economical way.

Technical Data

RPET-FLAKES PERFORMANCES PRODUCTION RANGE
PVC < 40 PPM 500 Kg/h ± 10%
PO < 10 PPM 1000 Kg/h ± 10%
PAPER < 10 PPM 2000 Kg/h ± 10%
GLUE < 10 PPM 2500 Kg/h ± 10%
RESIDUAL pH < 10 3000 Kg/h ± 10%
HUMIDITY < 0,7% 5000 Kg/h ± 10%
COLOR b < 3 7000 Kg/h ± 10%
Δ COLOR b < 4 9000 Kg/h ± 10%

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