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Thermoforming Series

Grinder-Thermoforming-Series

The Panchal 600, 1000, and 1350mm in-line granulators are dedicated to the direct recycling of waste from thermoformed plastic packaging material.

They cut whole foil, skeletal foil, and partially punched foil into high-quality regrind at up to 1,000 lbs./hour.

The granulators' fully integrated Roll Feed System draws in a continuous sheet of waste directly from the thermoforming machine.

Web in-feed is automatically synchronized to match the thermoforming machine speed.

Highly effective soundproofed encapsulation cuts noise significantly.

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Features
  • Durable Construction: Built to withstand harsh industrial use, resisting wear and tear.
  • Feeding Options: Manual loading or robotic system for automated feeding, enhancing workflow efficiency.
  • Roller Feeder for Films: Specifically designed for plastic films, ensures smooth feeding for consistent grinding.
  • High Output Range: Grinding capacity ranges from 20 to 1000 kg/hr, suitable for various job sizes.
  • Heavy Rotor: Powerful grinding capability ensured by a robust rotor for quick material reduction.
  • Soundproof Cabinet Option: Models equipped with a soundproof cabinet for quieter operation in sensitive environments.
  • Advanced Cutting Mechanism: Precision rotor and knives design with staggered and double cross-cutting configurations and robust bearings for meticulous grinding. Includes a sophisticated suction system with a fan and cyclone for efficient waste management.
Application

Thermoforming Grinder, a machine designed for the efficient recycling of waste from thermoformed plastic packaging material. Our grinder comes in three sizes: 600mm, 1000mm, and 1350mm, catering to various processing needs. It is dedicated to cutting whole foil, skeletal foil, and partially punched foil into high-quality regrind at an impressive rate of up to 1,000 lbs./hour. The granulators feature a fully integrated roll feed system, which seamlessly draws in a continuous sheet of waste directly from the thermoforming machine. The web in-feed is automatically synchronised to match the speed of the thermoforming machine, ensuring smooth and efficient operation. Additionally, our grinder is equipped with highly effective, soundproofed encapsulation, significantly reducing noise levels for a quieter working environment. Invest in our thermoforming grinder today and streamline your recycling process for thermoformed plastic packaging material with ease and efficiency!

Description

The rotor assembly boasts a 10-inch diameter, complemented by motor options of up to 20HP, catering to sheet and thermoformed sheet waste through its staggered rotor design. A roller feeding device, equipped with an auto start-stop system, ensures seamless operation, while an online system synchronizes with thermoforming machinery. Its curved backwall provides ample space for large volume parts, enhanced by specially developed 3rd knives and blades with deflector wedges, all housed within a robust welded steel construction. D2 steel blades ensure durability, supported by heavy-duty bearings and housing outside the cutting chamber. An optional tilt-back hopper with auger, hydraulic if desired, streamlines material handling. Additionally, a jig fixture facilitates knife adjustment outside the machine, alongside safety interlocks and a dropdown screen cradle for added convenience and security.

Technology

Plastic Grinder Rotor
Grinder Rotor

The A-Series Cutting technology is able to cut most plastic film, Tape, Fabric & Bags. Everything is cut to the desired particles size.

Plastic Grinder Roller Feeder
Roller Feeder

Technical Data

MODEL PPM-600GT PPM-1000GT PPM-1350GT
Main Motor (HP) 15-30 30-50 50-75
(Cutterhouse (Inches)) 25x600 25x1000 25x1350
Production Kg./Hr. 200-250 300-500 500-600
Screen hole (mm) 8/10/12 8/10/12 8/10/12
Rotor Type Open/ Staggerd Open/ Staggerd Open/ Staggerd
Blower with Cyclone* 2 HP 2 HP 2 HP

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